Cord & Stripping

Cord & Stripping



SEALTRON Commercial Grade Material

SAS SEALTRON Conductive Elastomers are also supplied as extrusions to various different profiles. The following is a partial listing of profiles and sizes available at SAS. As always if you don’t see a size or a rofile here, please contact us and we will manufacture to your specifications.

All of our Profiles are also available as Vulcanized “Continuous” Products to your required Developed Lengths.

When ordering from our standard profiles replace the first four digits of the part number, labeled 1xxx, with the


Solid Diameter Cord

P/N DIA In Inches M83528/001 PN
1xxx-2001 .040

001

1xxx-2002 .048
1xxx-2003 .050
1xxx-2004 .053 002
1xxx-2005 .060
1xxx-2006

.062

003

1xxx-2007 .07 004
1xxx-2008 .074
1xxx-2009 .075
1xxx-2010 .077
1xxx-2011 .079
1xxx-2012

.080

005

1xxx-2013 .085
1xxx-2014 .090
1xxx-2015 .093 006
1xxx-2016 .100
1xxx-2017 .103 007
1xxx-2018 .106
1xxx-2019 .112
1xxx-2020 .119 008
1xxx-2021 .125 009
1xxx-2022 .130
1xxx-2023 .134
1xxx-2024 .139 010
1xxx-2025 .147
1xxx-2026 .150
1xxx-2027 .158
1xxx-2028 .159
1xxx-2029 .160
1xxx-2030 .170
1xxx-2031 .188 011
1xxx-2032 .195
1xxx-2033 .216 012
1xxx-2034 .219
1xxx-2035 .220
1xxx-2036 .236
1xxx-2037 .247
1xxx-2038 .250 013
1xxx-2039 .280
1xxx-2040 .291
1xxx-2041 .292
1xxx-2042 .317
1xxx-2043 .324
1xxx-2044 .329
1xxx-2045 .348
1xxx-2046 .367
1xxx-2047 .379
1xxx-2048 .393
1xxx-2049 .410
1xxx-2050 .420
1xxx-2051 .429
1xxx-2052 .479
1xxx-2053 .570
1xxx-2054 .635
1xxx-2055 .661
1xxx-2056 .831
1xxx-2057 .876
1xxx-2058 .894
1xxx-2059 .922
1xxx-2060 .210
1xxx-2061 .043
1xxx-2062 .032

Hollow Diameter Cord

P/N

OD In Inches

ID In Inches M83528/011 PN

1xxx-2100

.060

.020

1xxx-2101

.070

.020

1xxx-2102

.070

.025

1xxx-2103

.080

.030

1xxx-2104

.080

.040

1xxx-2105

.081

.020

1xxx-2106

.090

.050

1xxx-2107

.090

.060

1xxx-2108

.093

.061

1xxx-2109

.102

.039

1xxx-2110

.103

.040

007

1xxx-2111

.110

.045

1xxx-2112

.110

.062

1xxx-2113

.110

.068

1xxx-2114

.122

.061

1xxx-2115

.125

.045

001

1xxx-2116

.125

.062

006

1xxx-2117

.125

.070

1xxx-2118

.125

.078

1xxx-2119

.125

.080

1xxx-2120

.125

.085

1xxx-2121

.130

.045

1xxx-2122

.135

.045

1xxx-2123

.135

.085

1xxx-2124

.137

.087

1xxx-2125

.145

.070

1xxx-2126

.145

.080

1xxx-2127

.151

.094

1xxx-2128

.156

.050

002

1xxx-2129

.156

.080

1xxx-2130

.177

.079

008

1xxx-2131

.177

.110

1xxx-2132

.180

.140

1xxx-2133

.189

.111

1xxx-2134

.190

.080

1xxx-2135

.207

.077

1xxx-2136

.207

.090

1xxx-2137

.210

.093

1xxx-2138

.210

.120

1xxx-2139

.216

.090

1xxx-2140

.250

.125

003

1xxx-2141

.250

.140

1xxx-2142

.250

.187

1xxx-2143

.250

.200

1xxx-2144

.290

.156

1xxx-2145

.290

.175

1xxx-2146

.312

.192

004

1xxx-2147

.348

.250

1xxx-2148

.373

.200

1xxx-2149

.375

.250

005

1xxx-2150

.394

.253

1xxx-2151

.404

.243

1xxx-2152

.405

.223

1xxx-2153

.430

.250

1xxx-2154

.437

.330

1xxx-2155

.437

.347

1xxx-2156

.438

.275

1xxx-2157

.440

.280

1xxx-2158

.461

.295

1xxx-2159

.461

.315

1xxx-2160

.470

.345

1xxx-2161

.500

.385

1xxx-2162

.524

.315

1xxx-2163

.555

.425

1xxx-2164

.562

.437

1xxx-2165

.620

.250

1xxx-2166

.620

.515

1xxx-2167

.625

.250

1xxx-2168

.630

.340

1xxx-2169

.650

.520

1xxx-2170

1.058

.918

1xxx-2171

.075

.025

1xxx-2172

.053

.032

1xxx-2173

.118

.079

1xxx-2174

.073

.049

1xxx-2175

.093

.035

D-Profile Cord

P/N

A

B

R rad.

M83528/003 PN

1xxx-2201

.055

.064

.031

1xxx-2202

.060

.075

.030

1xxx-2203

.062

.068

.031

001

1xxx-2204

.062

.068

.047

1xxx-2205

.062

.074

.031

1xxx-2206

.062

.085

.031

1xxx-2207

.062

.100

.031

005

1xxx-2208

.064

.055

.032

1xxx-2209

.070

.095

.035

1xxx-2210

.078

.089

.039

003

1xxx-2211

.080

.070

.040

1xxx-2212

.080

.090

.040

1xxx-2213

.088

.081

.044

1xxx-2214

.091

.134

.045

1xxx-2215

.094

.078

.047

002

1xxx-2216

.094

.094

.047

004

1xxx-2217

.102

.115

.051

1xxx-2218

.118

.156

.059

008

1xxx-2219

.122

.131

.061

1xxx-2220

.122

.135

.061

007

1xxx-2221

.124

.135

.062

1xxx-2222

.125

.125

.062

1xxx-2223

.150

.110

.075

006

1xxx-2224

.156

.156

.078

009

1xxx-2225

.178

.175

.089

010

1xxx-2226

.187

.200

.093

1xxx-2227

.187

.205

.093

1xxx-2228

.188

.188

.094

011

1xxx-2229

.487

.324

.243

1xxx-2230

.250

.250

.125

012

Hollow D-Profile Cord

P/N

A

B

C

R rad.

M83528/007 PN

1xxx-2301

.125

.094

.040

.062

1xxx-2302

.156

.045

.045

.078

1xxx-2303

.156

.078

.045

.078

001

1xxx-2304

.187

.093

.050

.093

002

1xxx-2305

.187

.134

.040

.093

1xxx-2306

.207

.084

.050

.103

1xxx-2307

.246

.020

.030

.125

1xxx-2308

.250

.125

.062

.125

1xxx-2309

.250

.125

.065

.125

007

1xxx-2310

.296

.015

.030

.172

1xxx-2311

.296

.015

.050

.172

1xxx-2312

.312

.156

.062

.156

003

1xxx-2313 *

.312

.156

.062

.156

004

1xxx-2314

.312

.200

.062

.112

005

1xxx-2315

.400

.025

.035

.205

1xxx-2316

.487

.080

.045

.244

1xxx-2317

.487

.080

.055

.244

1xxx-2318

.487

.080

.062

.244

1xxx-2319

.487

.080

.080

.244

006

1xxx-2320

.488

.068

.055

.244

1xxx-2321

.488

.080

.080

.244

1xxx-2322

.502

.250

.061

.250

1xxx-2323

.700

.250

.100

.350

1xxx-2324

.750

.375

.050

.375

1xxx-2325

.750

.375

.075

.375

1xxx-2326

.975

.132

.093

.488

1xxx-2327

.125

.093

.025

.062

* Hollow D-Profile is fabricated with two .031” internal radii for low closure properties.

Flat Stripping

P/N

A In Inches

B In Inches

M83528/009 PN

1xxx-2401

.032

.032

1xxx-2402

.041

.031

1xxx-2403

.060

.080

1xxx-2404

.063

.042

001

1xxx-2405

.085

.085

1xxx-2406

.093

.093

1xxx-2407

.095

.062

002

1xxx-2408

.114

.039

1xxx-2409

.114

.091

1xxx-2410

.120

.040

1xxx-2411

.120

.075

003

1xxx-2412

.125

.062

004

1xxx-2413

.126

.126

1xxx-2414

.156

.062

005

1xxx-2415

.170

.125

1xxx-2416

.188

.062

1xxx-2417

.188

.080

1xxx-2418

.188

.093

1xxx-2419

.188

.125

1xxx-2420

.219

.156

1xxx-2421

.250

.062

006

1xxx-2422

.255

.063

1xxx-2423

.330

.305

1xxx-2424

.375

.060

1xxx-2425

.390

.062

1xxx-2426

.438

.188

1xxx-2427

.500

.040

1xxx-2428

.500

.062

007

1xxx-2429

.500

.075

008

1xxx-2430

.500

.093

1xxx-2431

.500

.125

1xxx-2432

.500

.188

009

1xxx-2433

.500

.250

1xxx-2434

.508

.063

1xxx-2435

.564

.127

1xxx-2436

.569

.062

1xxx-2437

.620

.125

1xxx-2438

.640

.060

1xxx-2439

.750

.032

1xxx-2440

.750

.062

010

1xxx-2441

.780

.100

1xxx-2442

.870

.032

1xxx-2443

.875

.312

1xxx-2444

.880

.032

1xxx-2445

.880

.062

011

1xxx-2446

.880

.125

1xxx-2447

.980

.125

1xxx-2448

1.000

.032

1xxx-2449

1.000

.042

1xxx-2450

1.000

.062

1xxx-2451

1.000

.090

1xxx-2452

1.000

.250

012

1xxx-2453

1.120

.060

1xxx-2454

1.180

.062

013

1xxx-2455

1.210

.062

1xxx-2456

1.600

.062

1xxx-2457

2.000

.062

U-Profile Cord

P/N

A

B

C

D

M83528/010 PN

1xxx-2501

.075

.099

.025

.032

1xxx-2502

.100

.100

.034

.033

001

1xxx-2503

.126

.078

.044

.048

1xxx-2504

.126

.099

.047

.059

1xxx-2505

.126

.097

.026

.037

1xxx-2506

.126

.110

.025

.050

002

1xxx-2507

.126

.225

.020

.075

003

1xxx-2508

.154

.154

.082

.088

1xxx-2509

.156

.156

.062

.047

004

1xxx-2510

.156

.175

.046

.075

1xxx-2511

.175

.156

.047

.075

005

1xxx-2512

.188

.188

.062

.062

1xxx-2513

.193

.193

.128

.064

1xxx-2514

.250

.250

.170

.062

1xxx-2515

.250

.250

.130

.062

1xxx-2516

.260

.184

.140

.062

1xxx-2517

.320

.315

.193

.197

1xxx-2518

.327

.235

.062

.115

006

1xxx-2519

.375

.500

.187

.125

Some examples of complete part numbers are as follows:

1056-2015: This indicates a .093” Diameter Cord using SAS SEALTRON 1056, which is a Silver Plated Aluminum lled Silicone per MIL-DTL-83528C Type B.

1086-2228: This indicates a Solid D-Pro le Cord with dimensions as listed using SAS SEALTRON 1187, which is a Pure Silver lled Fluorosilicone per MIL-DTL-83528C Type F.

1066-2228-A1: This would indicate the same Solid D-Pro le Cord as shown in the last example, but instead using SAS SEALTRON 1066, which is a Silver Plated Copper lled Silicone per MIL-DTL-83528C Type A. It would also have a Conductive Pressure Sensitive Adhesive Backing on 1 side.

Hollow P-Profile Cord

P/N

A

B

C

D

M83528/008 PN

1xxx-2601

.125

.062

.250

.045

1xxx-2602

.140

.030

.135

.100

1xxx-2603

.164

.095

.040

.084

1xxx-2604

.168

.062

.200

.047

1xxx-2605

.170

.062

.205

.060

1xxx-2607

.190

.062

.312

.130

1xxx-2608

.200

.062

.125

.080

1xxx-2609

.200

.062

.215

.080

1xxx-2610

.200

.062

.250

.080

1xxx-2611

.200

.062

.275

.080

007

1xxx-2612

.200

.062

.300

.080

1xxx-2613

.200

.062

.400

.080

1xxx-2614

.200

.062

.425

.080

1xxx-2615

.200

.062

.550

.080

1xxx-2616

.200

.062

.650

.080

001

1xxx-2617

.200

.062

.650

.125

1xxx-2618

.250

.062

.250

.125

002

1xxx-2619

.250

.062

.375

.125

003

1xxx-2620

.250

.062

.625

.125

008

1xxx-2621

.250

.062

.375

.150

004

1xxx-2622

.254

.062

.254

.153

1xxx-2623

.312

.062

.563

.187

005

1xxx-2624

.360

.070

.420

.255

006

1xxx-2625

.600

.110

.350

.400

1xxx-2626

.610

.130

.875

.350

1xxx-2627

.750

.062

.725

.625

Conductive Pressure Sensitive Adhesive is available on most parts listed.

Please contact SAS if you are interested in this option and we will let you know if it is available.

When possible PSA is added to these parts by appending –A1 for single sided PSA or –A2 for double sided PSA.

Double sided PSA can only be accommodated on Flat Stripping.

Vulcanized Rings (V-Rings)

SAS SEALTRON Conductive Elastomers can be extruded in any of the pro les shown, along with custom pro les you may design, and vulcanized together in order to create Vulcanized Rings to conform to your design. The major advantage of a vulcanized ring as opposed to a molded part is that it can conform to any groove design you can imagine, such as the one surrounding this statement. Some other advantages are there is typically no tooling required, the cost tends to be much lower, and they can be made to much larger sizes.

SAS SEALTRON V-Ring part numbers can be created by using the full extrusion part number appending a –V and adding the developed length, which is also commonly referred to as the center length or the centerline circumference, to the end of the part number as follows:

1xxx

 xxxx  

Vxxxxxx
Material Type   Extrusion ID   Developed Length
(in inches)
(include decimal)

*The developed length is the desired length of the gasket at the center of its cross section when measured as a straight line.

Vulcanized Joint Specifications:

Conductive Filler

Nickel Graphite

Silver Aluminum

Silver Copper

Vol. Res. (ohm-cm)

.044

.010

.010

Durometer (Shore A)

65

60

65

Compression Set (% min)

25%

25%

25%

Shear Strength

100 psi

100 psi

100 psi

Recommended Compression

15-25%

15-25%

15-25%

Shielding Eectiveness (min)

100 MHz

90

90

90

500 MHz

90

90

90

2 GHz

80

80

80

10 GHz

75

75

75

Full Part Number Examples:

1036-2006-V33.600: This specifies a .062” CS x 33.6” Developed Length using SAS SEALTRON 1036, Silver Plated Aluminum filled Silicone.

1167-2100-V111.10: This specifies the Hollow Diameter Cord listed under 2100, using SAS SEALTRON 1167, Vulcanized to a 111.1” DL.

Tolerance of Developed Length on Vulcanized Rings

Developed Length

Tolerance

4.00” – 12.00”

+ / – .090”

12.01” – 24.00”

+ / – .115”

24.01” – 48.00”

+ / – .130”

48.01” & Greater

+ / – .150”

If a tighter tolerance is required please contact a Representative at SAS and we will see if we can accommodate your requirements.


Postal Address

SAS Industries Inc. PO Box 68
Manorville, NY 11949

Physical Address

939 Wading River Manor Rd.
Manorville, NY 11949

Physical Address

100 Corporate Drive,
Elizabeth City, NC 27909

Call Us at

631.727.1441

Hours Of Operation

Office

Monday to Thrusday: 7:00 AM – 5:00 PM
Friday: 8:00 AM – 12:00 PM
Saturday & Sunday Closed

Factory

Monday to ThuRsday: 7:00 AM – 4:30 PM
Friday, Saturday & Sunday Closed