Oriented Wire In Silicone (SAS SEALTRON 2000)
SAS SEALTRON CATALOG
SAS SEALTRON Materials also come as Oriented Wire In Silicone and Fluorosilicone.
This material is produced from the combination of specification grade silicone/fluorosilicone and wire used in sheet and strip form.The silicone elastomer acts as an environmental seal, while the wires provide excellent conductivity to establish EMI/RFI integrity. Available in both solid and sponge silicone, and with aluminum or monel wires. Custom composites are available upon request.
Also available in combination form “partition strip” when required. Partition strip is used when corrosion may be of great concern and compressive force available may be minimal. Wires can be oriented in any width of the gasketing material, most commonly .25″ wide. The balance of the width creates the environmental seal, while the partition with wire provies the EMI seal.
While primarily suggested for use in gasket applications requiring high levels of attenuation along with a moisture seal; because of its economics, it is also recommended for commercial shielding. Order with or without PSA Pressure Sensitive Adhesive) in sheet, strip or custom form as per your requirement.
Our part numbering system shown to the right was created to differentiate the various types of wire oriented SEALTRON Materials.
The following part numbering system classifies the material as being part of our Wire Oriented SEALTRON line.
|
P/N |
Elastomer (Specification) |
Wire (Specification) |
|
2114 |
Solid Silicone (ZZ-R-765 2B 40) |
Monel (QQ-N-281, .0045” Dia.) |
|
2124 |
Solid Silicone (ZZ-R-765 2B 40) |
Aluminum (Alloy 5056, .005” Dia.) |
|
2134 |
Solid Silicone (ZZ-R-765 2B 40) |
SnPhBronze (ASTM-B-105, .0045” Dia.) |
|
2113 |
Solid Silicone (ZZ-R-765 3A 30) |
Monel (QQ-N-281, .0045” Dia.) |
|
2123 |
Solid Silicone (ZZ-R-765 3A 30) |
Aluminum (Alloy 5056, .005” Dia.) |
|
2133 |
Solid Silicone (ZZ-R-765 3A 30) |
SnPhBronze (ASTM-B-105, .0045” Dia.) |
|
2210 |
Silicone Sponge (AMS3195) |
Monel (QQ-N-281, .0045” Dia.) |
|
2220 |
Silicone Sponge (AMS3195) |
Aluminum (Alloy 5056, .005” Dia.) |
|
2230 |
Silicone Sponge (AMS3195) |
SnPhBronze (ASTM-B-105, .0045” Dia.) |
|
2314 |
Fluorosilicone (MIL-R-25988 40) |
Monel (QQ-N-281, .0045” Dia.) |
|
2324 |
Fluorosilicone (MIL-R-25988 40) |
Aluminum (Alloy 5056, .005” Dia.) |
|
2334 |
Fluorosilicone (MIL-R-25988 40) |
SnPhBronze (ASTM-B-105, .0045” Dia.) |
This material comes in sheets, stripping, portion-strips, and finished parts as per your requirements/drawing. Listed above are only the most commonly used substrates. If you require something else please contact an SAS epresentative for assistance.
Performance Characteristics
| Solid Silicone / Fluorosilicone Elastomers | Silicone Sponge Elastomers | ||||||||||||
| P/N | 2114 | 2124 | 2134 | 2113 | 2123 | 2133 | 2314 | 2324 | 2334 | 2210 | 2220 | 2230 | |
| Shielding dB | 200 KHz | 70 | 70 | 70 | 70 | 70 | 70 | 70 | 70 | 85 | 70 | 70 | 70 |
| 100 MHz | 125 | 100 | 130 | 125 | 100 | 130 | 125 | 100 | 130 | 120 | 85 | 130 | |
| 1.0 GHz | 125 | 100 | 125 | 125 | 100 | 125 | 125 | 100 | 125 | 125 | 70 | 125 | |
| Fuel/Solvent Resistant | NO | NO | NO | NO | NO | NO | YES | YES | YES | NO | NO | NO | |
| Closing Force (psi) | 25-100 | 25-100 | 25-100 | 25-100 | 25-100 | 25-100 | 25-100 | 25-100 | 25-100 | 5-50 | 5-50 | 5-50 | |
| Compression Set | 25% | 25% | 25% | 25% | 25% | 25% | 25% | 25% | 25% | 25% | 25% | 25% | |
| Temperature Range (C) | -65/200 | -65/200 | -65/200 | -65/200 | -65/200 | -65/200 | -55/200 | -55/200 | -55/200 | -55/200 | -55/200 | -55/200 | |
| EMP Survivability | YES | YES | YES | YES | YES | YES | YES | YES | YES | YES | YES | YES | |
| Color | GREY | GREY | GREY | GREY | GREY | GREY | BLUE | BLUE | BLUE | GREY | GREY | GREY | |
| Wire Count/ sq. in.* | 900 | 900 | 900 | 900 | 900 | 900 | 900 | 900 | 900 | 650 | 650 | 650 | |
|
*Different Wire Counts Can Be Accomodated Upon Request, Wire Counts Listed Are Just Standards.
|
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Below we have included a guide on creating a part number for our standard sheet sizes and on the following pages we will show some of our standard product dimensions for various different sizes and other commonly used parts such as “portion strip.” This is by no means a complete listing of everything that we can offer. Please contact us and someone from our experienced staff will gladly help answer any question you may have and/or provide you with a price quote.
| 2XXX | – | XXXX | – | XXX | – | XX |
The first four digits in creating a part number references the material selection from some of the prior pages.
| 2XXX | – | XXXX | – | XXX | – | XX |
The second series of numbers after the first – references the sheet size from the options listed below:
|
Identifier
|
Sheet Size
|
| 0336 | 3” x 36” |
| 0436 | 4.5” x 36” |
| 0636 | 6” x 36” |
| 0936 | 9” x 36” |
| 2XXX | – | XXXX | – | XXX | – | XX |
The third series of numbers after the second ?references your material thickness. Below we have included a partial listing of thicknesses offered. These are by no means a thickness limitation as sheets can be made in any hickness imaginable.
|
Identifier
|
Thickness
|
Tolerance |
| 032 | .032” | +/- .010” |
| 045 | .045” | +/- .010” |
| 055 | .055” | +/- .010” |
| 062 | .062” | +/- .010” |
| 093 | .093” | +/- .010” |
| 125 | .125” | +/- .010” |
| 156 | .156” | +/- .010” |
| 188 | .188” | +/- .010” |
|
Identifier
|
Thickness
|
Tolerance |
| 250 | .250” | +/- .010” |
| 312 | .312” | +/- .010” |
| 376 | .375” | +/- .010” |
| 500 | .500” | +/- .010” |
| 625 | .625” | +/- .010” |
| 750 | .750” | +/- .010” |
| 001 | 1.000” | +/- .010” |
| 2XXX | – | XXXX | – | XXX | – | XX |
When required the fourth series of numbers after the third – references an Acrylic PSA (Pressure Sensitive Adhesive) on one or both sides. SAS exclusively uses 3M Adhesives in cooperation with our SEALTRON Line. Standard option is 3M’s 9485, other 3M options can be used if desired.
|
Identifier
|
Adhesive Type
|
| NA | No PSA Backing |
| A1 | 3M 9485 On 1 Side |
| A2 | 3M 9485 On Both Sides |
Sealtron Wire Oriented Stripping
The following guide is meant to assist you in selecting your stripping type and size. The Standard Strip or Partition Strip are shown above. In the second 4 digit sequence to specify Standard Strip begin the first digit with 1, for Partition Strip begin the first digit with 2. The first 4 digit sequence should be replaced with the desired material type.
|
P/N |
Height |
Width |
|
2xxx-x001 |
.062” (+/- .010″) |
.062” (+/- .016″) |
|
2xxx-x002 |
.062” (+/- .010″) |
.093” (+/- .016″) |
|
2xxx-x003 |
.062” (+/- .010″) |
.125” (+/- .016″) |
|
2xxx-x004 |
.062” (+/- .010″) |
.156” (+/- .016″) |
|
2xxx-x005 |
.062” (+/- .010″) |
.188” (+/- .016″) |
|
2xxx-x006 |
.062” (+/- .010″) |
.250” (+/- .016″) |
|
2xxx-x007 |
.062” (+/- .010″) |
.312” (+/- .031″) |
|
2xxx-x008 |
.062” (+/- .010″) |
.375” (+/- .031″) |
|
2xxx-x009 |
.062” (+/- .010″) |
.500” (+/- .031″) |
|
2xxx-x010 |
.062” (+/- .010″) |
.625” (+/- .031″) |
|
2xxx-x011 |
.062” (+/- .010″) |
.750” (+/- .031″) |
|
2xxx-x012 |
.062” (+/- .010″) |
1.000” (+/- .047″) |
|
2xxx-x013 |
.093” (+/- .010″) |
.062” (+/- .016″) |
|
2xxx-x014 |
.093” (+/- .010″) |
.093” (+/- .016″) |
|
2xxx-x015 |
.093” (+/- .010″) |
.125” (+/- .016″) |
|
2xxx-x016 |
.093” (+/- .010″) |
.156” (+/- .016″) |
|
2xxx-x017 |
.093” (+/- .010″) |
.188” (+/- .016″) |
|
2xxx-x018 |
.093” (+/- .010″) |
.250” (+/- .016″) |
|
2xxx-x019 |
.093” (+/- .010″) |
.312” (+/- .031″) |
|
2xxx-x020 |
.093” (+/- .010″) |
.375” (+/- .031″) |
|
2xxx-x021 |
.093” (+/- .010″) |
.500” (+/- .031″) |
|
2xxx-x022 |
.093” (+/- .010″) |
.625” (+/- .031″) |
|
2xxx-x023 |
.093” (+/- .010″) |
.750” (+/- .031″) |
|
2xxx-x024 |
.093” (+/- .010″) |
1.000” (+/- .047″) |
|
2xxx-x025 |
.125” (+/- .013″) |
.062” (+/- .016″) |
|
P/N |
Height |
Width |
|
2xxx-x026 |
.125” (+/- .013″) |
.093” (+/- .016″) |
|
2xxx-x027 |
.125” (+/- .013″) |
.125” (+/- .016″) |
|
2xxx-x028 |
.125” (+/- .013″) |
.156” (+/- .016″) |
|
2xxx-x029 |
.125” (+/- .013″) |
.188” (+/- .016″) |
|
2xxx-x030 |
.125” (+/- .013″) |
.250” (+/- .016″) |
|
2xxx-x031 |
.125” (+/- .013″) |
.312” (+/- .031″) |
|
2xxx-x032 |
.125” (+/- .013″) |
.375” (+/- .031″) |
|
2xxx-x033 |
.125” (+/- .013″) |
.500” (+/- .031″) |
|
2xxx-x034 |
.125” (+/- .013″) |
.625” (+/- .031″) |
|
2xxx-x035 |
.125” (+/- .013″) |
.750” (+/- .031″) |
|
2xxx-x036 |
.125” (+/- .013″) |
1.000” (+/- .047″) |
|
2xxx-x037 |
.156” (+/- .016″) |
.062” (+/- .016″) |
|
2xxx-x038 |
.156” (+/- .016″) |
.093” (+/- .016″) |
|
2xxx-x039 |
.156” (+/- .016″) |
.125” (+/- .016″) |
|
2xxx-x040 |
.156” (+/- .016″) |
.156” (+/- .016″) |
|
2xxx-x041 |
.156” (+/- .016″) |
.188” (+/- .016″) |
|
2xxx-x042 |
.156” (+/- .016″) |
.250” (+/- .016″) |
|
2xxx-x043 |
.156” (+/- .016″) |
.312” (+/- .031″) |
|
2xxx-x044 |
.156” (+/- .016″) |
.375” (+/- .031″) |
|
2xxx-x045 |
.156” (+/- .016″) |
.500” (+/- .031″) |
|
2xxx-x046 |
.156” (+/- .016″) |
.625” (+/- .031″) |
|
2xxx-x047 |
.156” (+/- .016″) |
.750” (+/- .031″) |
|
2xxx-x048 |
.156” (+/- .016″) |
1.000” (+/- .047″) |
|
2xxx-x049 |
.188” (+/- .019″) |
.062” (+/- .016″) |
|
2xxx-x050 |
.188” (+/- .019″) |
.093” (+/- .016″) |
|
P/N |
Height |
Width |
|
2xxx-x051 |
.188” (+/- .019″) |
.125” (+/- .016″) |
|
2xxx-x052 |
.188” (+/- .019″) |
.156” (+/- .016″) |
|
2xxx-x053 |
.188” (+/- .019″) |
.188” (+/- .016″) |
|
2xxx-x054 |
.188” (+/- .019″) |
.250” (+/- .016″) |
|
2xxx-x055 |
.188” (+/- .019″) |
.312” (+/- .031″) |
|
2xxx-x056 |
.188” (+/- .019″) |
.375” (+/- .031″) |
|
2xxx-x057 |
.188” (+/- .019″) |
.500” (+/- .031″) |
|
2xxx-x058 |
.188” (+/- .019″) |
.625” (+/- .031″) |
|
2xxx-x059 |
.188” (+/- .019″) |
.750” (+/- .031″) |
|
2xxx-x060 |
.188” (+/- .019″) |
1.000” (+/- .047″) |
|
2xxx-x061 |
.250” (+/- .025″) |
.062” (+/- .016″) |
|
2xxx-x062 |
.250” (+/- .025″) |
.093” (+/- .016″) |
|
2xxx-x063 |
.250” (+/- .025″) |
.125” (+/- .016″) |
|
2xxx-x064 |
.250” (+/- .025″) |
.188” (+/- .016″) |
|
2xxx-x065 |
.250” (+/- .025″) |
.250” (+/- .016″) |
|
2xxx-x066 |
.250” (+/- .025″) |
.375” (+/- .031″) |
|
2xxx-x067 |
.250” (+/- .025″) |
.500” (+/- .031″) |
|
2xxx-x068 |
.250” (+/- .025″) |
.625” (+/- .031″) |
|
2xxx-x069 |
.250” (+/- .025″) |
.750” (+/- .031″) |
|
2xxx-x070 |
.250” (+/- .025″) |
1.000” (+/- .047″) |
|
2xxx-x071 |
.375” (+/- .038″) |
.125” (+/- .016″) |
|
2xxx-x072 |
.375” (+/- .038″) |
.250” (+/- .016″) |
|
2xxx-x073 |
.375” (+/- .038″) |
.375” (+/- .031″) |
|
2xxx-x074 |
.375” (+/- .038″) |
.500” (+/- .031″) |
|
2xxx-x075 |
.375” (+/- .038″) |
.625” (+/- .031″) |
|
P/N |
Height |
Width |
|
2xxx-x076 |
.375” (+/- .038″) |
.750” (+/- .031″) |
|
2xxx-x077 |
.375” (+/- .038″) |
1.000” (+/- .047″) |
|
2xxx-x078 |
.500” (+/- .050″) |
.250” (+/- .016″) |
|
2xxx-x079 |
.500” (+/- .050″) |
.375” (+/- .031″) |
|
2xxx-x080 |
.500” (+/- .050″) |
.500” (+/- .031″) |
|
2xxx-x081 |
.500” (+/- .050″) |
.625” (+/- .031″) |
|
2xxx-x082 |
.500” (+/- .050″) |
.750” (+/- .031″) |
|
2xxx-x083 |
.500” (+/- .050″) |
1.000” (+/- .047″) |
|
2xxx-x084 |
.625” (+/- .062″) |
.250” (+/- .016″) |
|
2xxx-x085 |
.625” (+/- .062″) |
.375” (+/- .031″) |
|
2xxx-x086 |
.625” (+/- .062″) |
.500” (+/- .031″) |
|
2xxx-x087 |
.625” (+/- .062″) |
.625” (+/- .031″) |
|
2xxx-x088 |
.625” (+/- .062″) |
.750” (+/- .031″) |
|
2xxx-x089 |
.625” (+/- .062″) |
1.000” (+/- .047″) |
|
2xxx-x090 |
.750” (+/- .075″) |
.250” (+/- .016″) |
|
2xxx-x091 |
.750” (+/- .075″) |
.375” (+/- .031″) |
|
2xxx-x092 |
.750” (+/- .075″) |
.500” (+/- .031″) |
|
2xxx-x093 |
.750” (+/- .075″) |
.625” (+/- .031″) |
|
2xxx-x094 |
.750” (+/- .075″) |
.750” (+/- .031″) |
|
2xxx-x095 |
.750” (+/- .075″) |
1.000” (+/- .047″) |
|
2xxx-x096 |
1.000” (+/- .100″) |
.250” (+/- .016″) |
|
2xxx-x097 |
1.000” (+/- .100″) |
.500” (+/- .031″) |
|
2xxx-x098 |
1.000” (+/- .100″) |
.750” (+/- .031″) |
|
2xxx-x099 |
1.000” (+/- .100″) |
1.000” (+/- .047″) |
When PSA Backing is required append the end of the part number as follows:
| 2XXX | – | XXX | – | XX |
When required the fourth series of numbers after the third – references an Acrylic PSA (Pressure Sensitive Adhesive) on one or both sides. SAS exclusively uses 3M Adhesives in cooperation with our SEALTRON Line. Standard option is 3M’s 9485, other 3M options can be used if desired.
|
Identifier
|
Adhesive Type
|
| NA | No PSA Backing |
| A1 | 3M 9485 On 1 Side |
| A2 | 3M 9485 On Both Sides |
| A3 | 3M 9485 On Portion Strip Wire Portion Only |
|
Strip Length Availability
|
||
|
Thickness
|
Width
|
Maximum Length |
| 0.062” – 1.000” | 0.062” – 0.250” | 216” |
| 0.125” – 1.000” | 0.250” – 0.375” | 132” |
Postal Address
SAS Industries Inc. PO Box 68
Manorville, NY 11949
Physical Address
939 Wading River Manor Rd.
Manorville, NY 11949
Physical Address
100 Corporate Drive,
Elizabeth City, NC 27909
Hours Of Operation
Office
Monday to Thrusday: 7:00 AM – 4:30 PM
Friday: 8:00 AM – 12:00 PM
Saturday & Sunday Closed
Factory
Monday to ThuRsday: 7:00 AM – 4:30 PM
Friday, Saturday & Sunday Closed